Until the 1860's The Main Crop Produced on the island of Sri Lanka, then Ceylon, was coffee. But in 1869, the coffee-rust fungus, Hemileia vastatrix, killed the majority of the coffee plants and estate owners had to diversify into other crops in order to avoid total ruin.
The owners of Loolecondera Estate had been interested in tea since the late 1850's and in 1866, James Taylor, a recently arrived Scot, was selected to be in charge of the first sowing of tea seeds in 1867, on 19 acres of land.
Taylor had acquired some basic knowledge of tea cultivation in North India and made some initial experiments in manufacture, using his bungalow verandah as the factory and rolling the leaf by hand on tables.
Firing of the oxidised leaf was carried out on clay stoves over charcoal fires with the leaf on wire trays. His first teas were sold locally and were declared delicious. By 1872, Taylor had a fully equipped factory, and, in 1873, his first quality teas were sold for a very good price at the London auction.
Through his dedication and determination, Taylor was largely responsible for the early success of the tea crop in Ceylon. Between 1873 and 1880, production rose from just 23 pounds to 81.3 tons, and by 1890, to 22,899.8 tons.
Most of the Ceylon tea gardens are situated at elevations between 3,000 and 8,000 feet in two areas of the south-western part of the island, to the east of Colombo and in the Galle district on the southern point. In the hot, steamy plains and foothills, the tea bushes flush every seven or eight days and are picked all year round.
The finest teas are gathered from late June to the end of August in eastern districts and from the beginning of February to mid-March in the western parts.
Until 1971, more than 80 percent of the island's tea estates were owned and managed by British companies. In 1971, the Sri Lankan government introduced a Land Reform Act which gave the state control of the majority of the plantations (which also grow rubber and coconuts for export) leaving about one-third in private hands.
Since 1990, a restructuring program has been going on to involve the private sector companies (both Sri Lankan and foreign) as Managing Agents of the state-owned plantations.
The long-term aim is for the private managing companies to take on most, if not all, of the financial responsibility and control of the estates, with the government retaining ownership.
Extreme political, industrial, and economic problems over the past years have meant that Sri Lanka has fallen from the position of number one producer in the world to number eight in 1993.
Producers are having to face major decisions regarding production methods, product range, and export markets. Although the U.K was once Sri Lanka's biggest customer, almost 70 percent of production now goes to Russia, the Middle East, and North Africa.
The Arab market used to prefer orthodox teas but consumers there are steadily moving towards European tastes and are demanding more tea in tea bags. Sri Lanka's fine orthodox teas, considered by many to be among the best teas in the world, are not suitable for tea bags. Only 3 percent of production in 1993 was CTC and producers are having to decide whether to convert to CTC production in order to reach a wider market. Some manufacturers think that there will always be a market for the orthodox teas; others think that CTC is the best way forward. New customers are also being sought for the increasing range of packeted teas-in sachets, cartons, economy packs, reed ware, basket packs, soft wood boxes, tins, and canisters-that are now available. Products containing 100 percent Ceylon tea are now using the Lion logo, developed by the Ceylon Tea Board, that guarantees the country of origin and protects the image of Sri Lanka's quality teas.
Sri Lanka's finest teas are produced mainly from bushes that grow above 4,000 feet. The bushes grow more slowly in the cooler, mistier climate, and are harder to harvest because of the steep angle of the slopes on which they are planted.
There are six main tea-producing areas.
Galle, to the south of the island; Ratnapura, about 55 miles east of the capital Colombo; Kandy, the low region near the ancient royal capital; Nuwara Eliya, the highest area that produces the finest teas; Dimbula, west of the central mountains; and Uva, located east of Dimbula.
CEYLON TEA
How it's manufactured: Varieties of Ceylon Tea How it is manufactured Grading of Ceylon Tea How to Make that Perfect Cuppa Nutritional Value of Tea More on making that perfect cup History of Ceylon Tea.
Everyday around 300,000 estate workers pluck several million tea leaves by hand. This is the first step in the manufacture of quality Ceylon tea.
Only the bud and the two youngest leaves are plucked, for it is only these leaves that have the flavour and aroma. In other parts of the world plucking is done by machines.
These machines pluck the bud, the young leaf, a lot of coarse leaf and few twigs as well. Coarse leaf and twigs just add bulk and not flavour to the tea.
The plucked tea leaf is then brought to the muster sheds where they are wheighed in, and first quality inspection is made. The leaf is then moved to the factory where they are withered using large blowers.
The next step in the manufacturing process involves, cutting the leaves. This brings out the juices and begins the fermentation process. Fermentation is the critical step.
The humidity, temperature and fermentation time has to be well controlled or the flavour is lost.
After fermentation is completed, the leaf is fired, to lock in the flavour, to dry it and to improve the keeping qualities. Absolutely no preservative or artificial flavouring are added in the manufacture of pure Ceylon tea.
The final step is the separation of the product according the color and the particle size. Here strignent quality control is done and anything that does not measure upto the standards is rejected.
The finished product is shipped in bulk to mainly to Europe, the middle-east, Australia, and North America. Only the best tea is exported. Unfortunately once it leaves Sri Lanka it is mixed with lower quality and cheaper produce from the African countries and India.